Flare Gas Recovery

Flare Gas Recovery

Traditionally, in the Oil & Gas industry, waste and surplus gas has been disposed of by flaring to atmosphere. Today this process is becoming increasingly unacceptable as the industry progresses towards eliminating the emission of greenhouse gases into the atmosphere, whilst simultaneously conserving energy.

Our Flare Gas Recovery Units are installed in numerous refineries, oil fields and gas fields worldwide. They can handle flows ranging from 200 to 6.000 m³/h (850 to 26.500 gpm), 1.2 to 30 bar (18 to 450 psi) for sliding vane based Flare Gas Recovery Units, and from 1.200 to 15.000 m³/h (5.200 to 66.000 gpm), 1.2 to 4.7 bar (18 to 70 psi) for liquid ring based Flare Gas Recovery Units 

In Petroleum refineries, Natural gas processing plants and in Oil and gas Production sites, mixture of natural gases is generated from the below sources:

1.       Extraction of Natural Gas along with oil from oil wells,

2.       Gases formed above the liquid level in storage tanks

3.       Flashing of high pressure crude to low pressures.

This gas consists of a mixture of various hydrocarbons and is also known as associated petroleum gas.

The Gas is flammable in nature and its composition varies from plant to plant and will also vary with time over the operating life of the plant/Oil-well.

Crystaltcs facility’s safety depends on properly integrating the Flare Gas Recovery System into the relief header and the flare system.Each gas contaminant and each gas product influence the optimal lineup of treatment steps, and expertise is required to quickly evaluate these. An internal study focusing on Iran has shown that approximately 50-70% of the currently flared gas resources in Iran can actually be made into valuable products with a payback period.

Need for Flare Gas Recovery:

Flare Gas being a combination of petroleum gases can be used as a source of Energy. An industrial survey has indicated that the amount of Gas burned in the Flare Stacks throughout the world in the year 2011 amounted to almost USD 29.8 billion.

Utilizing Flare gases helps the plant to cut down on its Energy costs and also create an in-house Fuel source.

Improper burning and incomplete burning leads to generation of toxic and harmful gaseous pollutants. The produced gases are known to create harmful and deadly effects on human life and the surrounding environment.

The Flaring of Flare gas is also a considerable source of carbon di-oxide emissions.

Hence utilizing flare gases can help an industry to reduce Energy costs, reduce its Carbon footprint and be responsible to the environment.

Application:

Flare Gas Recovery Systems can following processes:

·         Isolating the flare header with a proprietary-design liquid seal or staging valve

·         Recovering normally flared gases and delivering them back into the facility so they can be processed and re-used as fuel gas

·         Removing liquids

·         Compressing gases up to a defined pressure level

·         Cooling recovered gases

Our liquid ring vacuum pumps and compressors are renowned for:

Ø  rugged design construction - making them tolerant to carryover from process upsets

Ø  low maintenance requirements - best up-time in the industry

Ø  cool-running - making them ideal for handling the explosive gases found in refinery applications, with pressures up to 215 PSIA (14.8 bar)

Ø  the largest and most experienced technical staff in the industry

Ø  comprehensive value-added centers throughout the world.

Crystaltcs has provided complete flare gas recovery compressor systems that comply with environmental regulations and provide an immediate return on investment through the reuse of captured flare gas as valuable fuel or feedstock. With a CrystaltcsFlare Gas Recovery System you can achieve near-zero flaring and reduce costly emissions while reducing unplanned downtime. Every system is customized to meet specifications, offering a complete packaged solution backed by our global network of service and support.

For more information contact us :- +91 253 2501600

Visit us :- http://www.crystaltcs.com/

power to gas energy storage

power to gas energy storage

Crystal TCS is a niche technology based engineering firm working in the field of Ejector. Understanding the needs of the customer along with Technology and Manufacturing excellence are our prime assets when it comes to satisfying the diverse demands of the industry.

Crystal TCS has committed itself to continued research in the field of its applications which has helped us to be coherent with the markets. We ensure an efficient product life-cycle experience to our Clientele not only by precise and quality products but also through equally competent after-sales services.

Power-to-gas energy storage is a technology that converts electrical power to a gas fuel. When using surplus power from wind generation and the concept is called windgas. There are currently three methods in use; all use electricity to split water into hydrogen and oxygen by means of electrolysis.

 Power-to-Gas is the process of converting surplus renewable energy into hydrogen gas by rapid response electrolysis or its subsequent injection into the gas distribution network.

Hydrogen Generation by Electrolysis

Hydrogen Systems in Methanation Systems

Product: Hydrogen Generation Systems , Power to Gas Energy Storage

Hydrogen generation by electrolysis

We deal in Hydrogen generation systems based on the electrolysis of Water. The heart of the system is the electrolyser unit which decomposes water into oxygen and hydrogen. The separated hydrogen is collected and treated to obtain pure hydrogen gas (>99.7%) as the output.

Our systems are available upto a capacity of 1500 Nm3/hr in a single unit. Higher capacities can be designed upon request.

Salient Features of our Hydrogen generation systems:

The unit generates Hydrogen at pressure upto 30 bar, eliminating the need of a separate gas compressor for boosting the pressure.

Robust and Skid Mounted construction enables ease of handling and mounting.

The units can also be installed inside a single container, eliminating the need for separate unit housing facility.

Short Cold Start times enable to maximize process output.

High reliability combined with High efficiency makes the System cost-effective over its life cycle.

Applications:

·         Power to Gas Applications and Energy storage system

·         Hydrogen Generation by Steam reforming of Methane and Natural gases

·         Hydrogen Generation by PSA Technology with cracking of Ammonia and Methanol

For more information Contact us at:+91 253 2501600

Visit us: http://www.crystaltcs.com/power-to-gas-energy-storage.php

Jet Vacuum System

Listed among the topmost companies, we offer Jet Vacuum Systems and Ejectors to the clientele. This range of Vacuum Systems and Ejectors is made by professional’s team using high grade material and advanced technology in compliance with the set quality standards. In addition to this, our products undergo various tests under the supervision of quality controllers to ensure its flawlessness.

Vacuum or negative Pressure as it is known, is an important phenomenon which has been put to use across the world for various applications and purposes

One of the ways to create vacuum is by using Vacuum Ejector systems. Ejector are simple devices, having no moving parts, which depend on the variation in the geometry of their internal passages for producing vacuum.

 Features:

·         Strong design

·         Easy to use

·         High quality

We deal in Hydrogen generation systems based on the electrolysis of Water. The heart of the system is the electrolyser unit which decomposes water into oxygen and hydrogen. The separated hydrogen is collected and treated to obtain pure hydrogen gas (>99.7%) as the output.

Our systems are available up to a capacity of 1500 Nm3/hr. in a single unit. Higher capacities can be designed upon request.

Corrosion Resistant Equipment are used in the industry for the most demanding operations accompanied by severe corrosive operating conditions.

Naturally the material of construction for Special Steel and Exotic Metal Equipment plays a pivotal role in their ability to satisfy the applications but equally important is the technology for construction and assembly. This makes it important for the manufacturer to deliver on both fronts that of material quality and manufacturing excellence.

Selecting and evaluating such manufacturers is our forte and we choose to represent the best in these field.

Their simplicity accounts for the most reliable and maintenance free operation compared to the other mechanical vacuum producing devices.

The simplicity of construction in turn puts a critical emphasis on the technology and aerodynamic design of these devices.

We at Crystal TCS have gained considerable expertise at developing the involved technology and designing these devices to suit the needs of the application. Add to that our experience in the field and we assure that your application will be completely satisfied.

For more information Contact us at:+91 253 2501600

Visit us:http://www.crystaltcs.com

Flare Gas Recovery

Traditionally, in the Oil & Gas industry, waste and surplus gas has been disposed of by flaring to atmosphere. Today this process is becoming increasingly unacceptable as the industry progresses towards eliminating the emission of greenhouse gases into the atmosphere, whilst simultaneously conserving energy.

Our Flare Gas Recovery Units are installed in numerous refineries, oil fields and gas fields worldwide. They can handle flows ranging from 200 to 6.000 m³/h (850 to 26.500 gpm), 1.2 to 30 bar (18 to 450 psi) for sliding vane based Flare Gas Recovery Units, and from 1.200 to 15.000 m³/h (5.200 to 66.000 gpm), 1.2 to 4.7 bar (18 to 70 psi) for liquid ring based Flare Gas Recovery Units 

Flare Gas Recovery is the process of recovering the waste gases that would normally be flared, so they can be used as fuel gas elsewhere in the facility. This results in reduced emissions and cost savings.

Crystaltcs facility’s safety depends on properly integrating the Flare Gas Recovery System into the relief header and the flare system.Each gas contaminant and each gas product influence the optimal lineup of treatment steps, and expertise is required to quickly evaluate these. An internal study focusing on Iran has shown that approximately 50-70% of the currently flared gas resources in Iran can actually be made into valuable products with a payback period.

Application:

Flare Gas Recovery Systems can following processes:

·         Isolating the flare header with a proprietary-design liquid seal or staging valve

·         Recovering normally flared gases and delivering them back into the facility so they can be processed and re-used as fuel gas

·         Removing liquids

·         Compressing gases up to a defined pressure level

·         Cooling recovered gases

Our liquid ring vacuum pumps and compressors are renowned for:

Ø  rugged design construction - making them tolerant to carryover from process upsets

Ø  low maintenance requirements - best up-time in the industry

Ø  cool-running - making them ideal for handling the explosive gases found in refinery applications, with pressures up to 215 PSIA (14.8 bar)

Ø  the largest and most experienced technical staff in the industry

Ø  comprehensive value-added centers throughout the world.

Crystaltcs has provided complete flare gas recovery compressor systems that comply with environmental regulations and provide an immediate return on investment through the reuse of captured flare gas as valuable fuel or feedstock. With a Crystaltcs Flare Gas Recovery System you can achieve near-zero flaring and reduce costly emissions while reducing unplanned downtime. Every system is customized to meet specifications, offering a complete packaged solution backed by our global network of service and support.

For more information contact us :- +91 253 2501600

Visit us :- http://www.crystaltcs.com/