Jet Vacuum System

Listed among the topmost companies, we offer Jet Vacuum Systems and Ejectors to the client. This range of Vacuum Systems and Ejectors is made by professional’s team using high grade material and advanced technology in compliance with the set quality standards. In addition to this, our products undergo various tests under the supervision of quality controllers to ensure its flawlessness.

Steam jet vacuum systems can be designed for various applications:

·        Steam jet vacuum pumps

·        Vacuum / steam jet cooling systems

·        Vacuum degassing systems

Compressed air driven vacuum ejectors find a wide use in the industry due to the easy availability of Compressed air which acts as a motive medium in these ejectors. These devices are extremely reliant, and highly compact in size.

Contrary to Steam based vacuum ejectors they do not require cooling water / chilled water for functioning and also don’t require auxiliary equipment such as condensers, condensate pumps and hotwells. The only required input is compressed air.

One of the ways to create vacuum is by using Vacuum Ejector systems. Ejectors are simple devices, having no moving parts, which depend on the variation in the geometry of their internal passages for producing vacuum.

These units can be designed to operate with compressed air over a large range of pressure and temperature. In fact higher the available compressed air temperature lower will be the flow requirement, thus eliminating the need for an after cooler in a compressed air system.

We manufacture Ejectors in different materials such as Carbon Steel, Stainless Steel and Hastelloys. The material selection is done after making careful assessments and taking due considerations of the process mediums.

Compressed air driven ejectors are generally used in single stage configuration. Multi stage systems can be designed upon request. Compressed air ejector are most reliable and maintenance free among the ejector range.

 Features:       

·        Strong design

·        Easy to use

·        High quality

Crystal TCS has committed itself to continued research in the field of its applications which has helped us to be coherent with the markets. We ensure an efficient product life-cycle experience to our Client not only by precise and quality products but also through equally competent after-sales services.

We are a company established in 2012 and based in Nashik, Maharashtra, India The company is promoted by Directors having a rich and diverse experience of more than 30 years in the field of Capital Equipment and Engineering.

For more information Give us call at: +91 253 2501600

Visit us:  http://www.crystaltcs.com/vacuum-systems.php

jet vacuum system | Vacuum Ejector manufacturers | Vacuum Ejector suppliers | Vacuum Ejector in nashik | Vacuum Ejector in pune |

Power to Gas Energy Storage

The increasing infiltration of inexhaustible energy formation in the electric energy market is at present posing new issues, related to the identified with the age of generation prediction and planning, because of the imbalance between power generation and utilization. In order to deal with these issues, the implementation of new huge scale storage units on the electric network is predicted as a key mitigation technique. 

Among vast scale innovations for the electric energy storage, the Power-to-Gas solution can be viewed as a durable feasible choice, provided that the modification proficiency is enhanced and lined up with other more conventional storage options.

Power to Gas Energy Storage systems are used In conjunction with Renewable Energy plants to store the excess energy. This excess energy is used to produce Hydrogen in electrolyzers.

Power to gas storage is a technology that converts electrical power to a gas storage fuel. When using surplus power from wind generation, the concept is sometimes called windgas. There are currently three methods in use all use electricity to split water into hydrogen and oxygen by means of electrolysis.

In the first method, the resulting hydrogen is injected into the natural gas grid or is used in transport or industry. The second method is to combine the hydrogen with carbon dioxide and convert the two gases to methane see natural gas using a methanation reaction such as the Sabatier reaction resulting in an extra energy conversion loss of 8%. The methane /SNG may then be fed into the natural gas grid or further converted in to LPG by synthesising SNG with partial reverse hydrogenation at high pressure and low temperature. LPG in turn can be converted into alkylate which is a premium gasoline blending stock because it has exceptional antiknock properties and gives clean burning. The third method uses the output gas of a wood gas generator or a biogas plant, after the biogas upgrader is mixed with the produced hydrogen from the electrolyzer, to upgrade the quality of the biogas.

Hydrogenics offers an inventive Power to Gas Energy Storage arrangement. For power conversion and power storage using electrolysis, it coordinates sustainable sources of generation, converts surplus power to deliver hydrogen or inexhaustible gas, and use the existing natural gas foundation.

As the extent of inexhaustible power source supply to the power grid expands, the capacity to coordinate infrequent supply with this unscheduled demand becomes turns out to be progressively risky. In fact as the distribution meets and surpasses 20% limit, as effectively experienced in numerous countries, power grid adjusting issues turn into popular to the abbreviation of wind. This is driving the requirement for long term, huge scale energy storage units arrangements.

Most developed counties already own a vast energy storage infrastructure through the pressurisation of existing transmission and distribution infrastructure. This allows it to be recharged without the need of it being discharged first, so when the wind blows, this can be taken and used to top up storage, this is critical for storing renewable energy which is intermittent in its generation.

Crystal TCS supply Hydrogen Generation Systems which comprises of electrolyzers. The output of our system enables direct delivery of the produced hydrogen in the gas grids.

For more information contact us :- +91 253 2501600

Visit Us :- http://www.crystaltcs.com/power-to-gas-energy-storage.php

Flare Gas Recovery

What is Flare Gas ?

The flare gas consists of a mixture of various hydrocarbons and is also known as associated petroleum gas. The Gas is flammable in nature and its composition varies from plant to plant and will also vary with time over the operating life of the plant/Oil-well.

In Petroleum refineries, Natural gas processing plants and in Oil and gas Production sites, mixture of natural gases is generated from the below sources:

• ·         Extraction of Natural Gas along with oil from oil wells,
• ·         Gases formed above the liquid level in storage tanks
• ·         Flashing of high pressure crude to low pressures.

Flares are essential mechanism used as a piece of refineries and petrochemical facilities. They safely burn abundance hydrocarbon gases which can't be recycled or reused. Overabundance hydrocarbon gases are scorched in the flare systems in an ecological-free way, as a differentiating alternative to releasing the vapour straightforwardly into the atmosphere.

Traditional Flare Gas handling systems :

       Traditionally, in the Oil & Gas industry, waste and surplus gas has been discarded by flaring to atmosphere. Today this process is ending up progressively as the industry improve towards getting rid of the discharge of greenhouse gases into the air while preserving energy. Since the commencement of Oil and Gas Production and advent of petroleum refineries, little importance was given to the generated flare gas mixtures. This gas was termed as waste gas and was collected in large diameter headers. The gas was then burned off and the combustion products were let off to the Atmosphere.

                                                                                       

Need for Flare Gas Recovery :

·         Consuming abundance gas by flare is a critical part of that safety administration. Flare stacks are routinely used for expending off ignitable gas released by pressure valves during undecided over-impacting of plant equipment. This frequently happens during start-ups and shutdowns in progress when the volume of gas being evacuated can be unpredictable.

·         Inappropriate burning and partial burning leads to generation of toxic and harmful gaseous pollutants. The produced gases are known to create harmful and deadly effects on human life and the surrounding environment.

·         Utilizing Flare gases causes the plant to eliminate its Energy costs and furthermore make an in-house Fuel source.

·         The Flaring of Flare gas is also a considerable source of carbon di-oxide emissions.

·         Hence utilizing flare gases can help an industry to reduce Energy costs, reduce its Carbon footprint and be responsible to the environment.

Ejectors in Flare gas Recovery systems :

         Ejectors perform a central role in Flare Gas Recovery System [subsequently denoted by FGRS] by compressing the low pressure gas mixtures to working pressures. Ejectors utilize the available high pressure gas as energy source to bring about this compression.

Fig. Flare gas Recovery systems

Crystal TCS’s expertise in Ejectors for Flare gas Recovery Systems :

         We at Crystal TCS have taken a theory based approach towards establishing the Ejector performance estimation and have developed design from the basic principles of Thermodynamics and Fluid flow dynamics. The developed theory and obtained algorithms have further been validated with rigorous performance evaluation test at our Ejector test facility.

         As stated above Flare Gas Ejectors have to operate with a variable range of working conditions and compositions over their lifetime. It is not possible to recreate each and every operating condition in the test facility. Our theory based approach has enabled us the flexibility to simulate each and every design case with the help of our algorithms and arrive at a precise and optimum solution. We manufacture Flare recovery systems in a wide range of materials ranging from Carbon Steel, Stainless Steels and Hastelloys depending upon the application.

                                                                                                                                                      

For more information Give us call at: +91 253 2501600

Visit us:  http://www.crystaltcs.com/ejectors-in-flare-gas-recovery-systems.php

Jet Vacuum System

Jet Vacuum System

Listed among the topmost companies, we offer Jet Vacuum Systems and Ejectors to the clientele. This range of Vacuum Systems and Ejectors is made by professional’s team using high grade material and advanced technology in compliance with the set quality standards. In addition to this, our products undergo various tests under the supervision of quality controllers to ensure its flawlessness.

Compressed air driven vacuum ejectors find a wide use in the industry due to the easy availability of Compressed air which acts as a motive medium in these ejectors. These devices are extremely reliant, and highly compact in size.

Contrary to Steam based vacuum ejectors they do not require cooling water / chilled water for functioning and also don’t require auxiliary equipment such as condensers, condensate pumps and hotwells. The only required input is compressed air.

One of the ways to create vacuum is by using Vacuum Ejector systems. Ejectors are simple devices, having no moving parts, which depend on the variation in the geometry of their internal passages for producing vacuum.

Every ejector is custom designed and tailor made to suit your application. Each design is properly documented with us thus eliminating any spare part availability in the future.

These units can be designed to operate with compressed air over a large range of pressure and temperature. In fact higher the available compressed air temperature lower will be the flow requirement, thus eliminating the need for an after cooler in a compressed air system.

We manufacture Ejectors in different materials such as Carbon Steel, Stainless Steel and Hastelloys. The material selection is done after making careful assessments and taking due considerations of the process mediums.

Compressed air driven ejectors are generally used in single stage configuration. Multi stage systems can be designed upon request. Compressed air ejector are most reliable and maintenance free among the ejector range.

 Features:       

·        Strong design

·        Easy to use

·        High quality

We deal in Hydrogen generation systems based on the electrolysis of Water. The heart of the system is the electrolyser unit which decomposes water into oxygen and hydrogen. The separated hydrogen is collected and treated to obtain pure hydrogen gas (>99.7%) as the output.

Our systems are available up to a capacity of 1500 Nm3/hr. in a single unit. Higher capacities can be designed upon request.

Corrosion Resistant Equipment are used in the industry for the most demanding operations accompanied by severe corrosive operating conditions.

Naturally the material of construction for Special Steel and Exotic Metal Equipment plays a pivotal role in their ability to satisfy the applications but equally important is the technology for construction and assembly. This makes it important for the manufacturer to deliver on both fronts that of material quality and manufacturing excellence.

Selecting and evaluating such manufacturers is our forte and we choose to represent the best in these field.

Their simplicity accounts for the most reliable and maintenance free operation compared to the other mechanical vacuum producing devices. The simplicity of construction in turn puts a critical emphasis on the technology and aerodynamic design of these devices. We at Crystal TCS have gained considerable expertise at developing the involved technology and designing these devices to suit the needs of the application. Add to that our experience in the field and we assure that your application will be completely satisfied.

For more information Give us call at: +91 253 2501600

Visit us:  http://www.crystaltcs.com/vacuum-systems.php

Vapour Recovery Systems

Vapour Recovery Systems

Ejector Vapour Recovery Systems are relatively new to this field, but are rapidly gaining acceptance over conventional recovery systems.

We at Crystal TCS have performed intensive research and development for coming up with Ejector Solutions for Vapour Recovery Units.

Typical package from Crystal TCS for Vapour Recovery in an Oil Extraction facility.

Ejectors in Vapour Recovery Systems: 

• ·         Ejector vapour recovery systems operate in a form of a closed loop system.
• ·       They suck the vapours and discharge them into the Intermediate stages of the Gas compressors.  The Gas compressors further compress the vapour mixture and discharge to the gas supply lines. 
• ·    The high pressure gas stream from the Gas Compressor is used as an energy source by the Ejector.
• ·        As the high pressure gas passes through the ejector it expands and forms a low pressure region which sucks the vapours. 
• ·         The vapours mix with the motive gas and mixture is then compressed upto discharge pressure.
• ·     A recycle line is used between Ejector Discharge and Suction points to control the suction pressure.

Salient features of our Ejector Vapour Recovery Unit:

•    Our state of art Process Gas Ejectors ensure reliable compression with minimum Motive Requirement.
• ·         Every system is custom designed, hence matching the available motive and discharge pressures can be easily accomplished.
• ·     More than 95% of the vapour can be recovered and varying nature of vapour load is easily accommodated.
• ·         Reliability of the highest order due to the lack of any moving parts inside the Ejector.
• ·         system is delivered as a skid based package with fully automated operation.
• ·         Silent Operation.
• ·         Compliance with International Standards for Design and Construction. (ASME , PED)
• ·         Ejectors can be supplied with U-Stamp Certification, if required.

Typical Applications:

 

·         Methane Recovery in Oil Extraction Rigs, Petroleum Refineries.

·         Vapour Recovery for Onshore LNG Production

·         Vapour Recovery for Floating Liquefied Natural Gas (FLNG) vessels.

For more information Contact us at :

Telephone: +91 253 2501600

E-mail: info@crystaltcs.com

Website: www.crystaltcs.com

URL:  www.crystaltcs.com/ejector-vapour-recovery-unit.php